Flexi G4
Parts Manual · 42055-00 Issue C
🔍
58
Sections
1175
Parts
G4
Model
Parts Manual
Narrow Aisle Ltd · Flexi Generation 4 · 42055-00 Issue C
⚙️
Core Assemblies
9 sections · 176 parts
🔧
Hydraulics & Controls
6 sections · 143 parts
🏗️
Mast System
6 sections · 154 parts
🏷️
Labels
8 sections · 147 parts
Options & Accessories
10 sections · 156 parts
🚜
Cab & Attachments
14 sections · 344 parts
Electrical
5 sections · 55 parts
Flexi G4 Parts Manual — Select a section from the sidebar or click a category above. Use the search bar to find parts by description or part number. When ordering spare parts, check the truck specification for correct variables such as chassis, mast, or traction controller fitted.
Results

Battery Tray Assembly

LK0001-009 parts
ItemDescriptionPart NumberQtyNotes
1Battery Tank41369-071
2Cell24See Spec.
3Battery Connection55385.13.0001
4Battery Connection Bracket40366-031
5Button Head Setscrew6610.01.0002M6 x 12
6Cap Head Setscrew6221.06.0504M6 x 50
7Plain Washer6110.06.0008M6
8Spring Washer6120.06.0002M6
9Nyloc Nut6131.06.0004M6

Steering Column Module

LK0002-0033 parts
ItemDescriptionPart NumberQtyNotes
1Steering Column Mount41242-081
2Steering Column Support41285-011
3Upper Steering Cowl41338-051Zapi MDI Only
3aCowl Reinforcement41378-011Part of Item 3
4Locking Lever7601.01.0001
5Handle7598.04.0002
6Steering Column7646.01.0001
7Steering Wheel7647.06.0001Ø13”
8Steering Wheel Label7647.07.0001
9Steer Orbital Valve (LS)44001.07.0001Load Sensing 100cc LT
10Steer Lock Valve4973.01.0001
11Steer Priority Valve (LS)44089.01.0001Load Sensing
12Pressure Switch 5689.04.00012 Bar N/O
13Zapi Display Unit55481.01.0031Panel Kit
14Hillstart Button55498.01.0001
15Horn Mounting Bracket 41605-001
16Horn5300.02.0001See LK0030-00
1748/24v DC-DC Converter55389.23.0001200W
186.3A Anti-Surge Fuse55384.07.0001
19Hose Assembly 13729-1001Orbital/Lock Valve
20Hose Assembly 23729-1011Orbital/Lock Valve
21Hose Assembly 33729-1021Lock Valve/Steer Motor
22Hose Assembly 43729-1031Lock Valve/Steer Motor
23Hose Assembly 53729-1041Pump/Priority Valve
24Hose Assembly 63729-1051Orbital/Tank Filter
25Hose Assembly 73729-1061Priority Valve/Tank
26Hose Assembly 7A3729-1071Priority Valve/Orbital
27Hose Assembly 7B3729-1081Lock Valve/Tank
28Hose Assembly 7C3729-1091Orbital/Priority Valve
29Adaptor4908.02.00011/4” BSP M/F Swivel Elbow
30Adaptor 44021.05.0001M10x1 - 1/4” BSP M/M
31Adaptor 4864.02.00011/4” BSP F/F Barrel
32Adaptor4459.01.00011/4” BSP - 3/8”BSP M/M

Steer Motor Extension

LK0003-0015 parts
ItemDescriptionPart NumberQtyNotes
1Hydraulic Steer Motor44000.02.0001Albroco / EM & S
2Steer Pinion Shaft41535-001
3Bearing Housing41536-001To suit Albroco / EM & S
4Bearing7735.01.00026210-2RS
5Circlip6588.01.0001
6Brass Straight Fitting4975.06.00011/4 “ BSP - 8mm
7Straight Coupler4443.01.00021/2 “ - 3/8 “ BSP
8Seal4520.01.00021/2 “ BSP Dowty
9Cap Head Screw6121.12.0454M12 x 45
10Cap Head Screw6121.12.0504M12 x 50
11Spring Washer6120.12.0008M12
12Nyloc Nut6131.12.0004M12
1Hydraulic Steer Motor4980-01-0001Danfoss Motor
3Bearing Housing 30419 B 1 To suit Danfoss Motor
9Cap Head Screw6121.12.0404Alternative Fitment

Front Axle Assembly

LK0004-0031 parts
ItemDescriptionPart NumberQtyNotes
1Axle Support Fabrication41288-021
2Front Counterweight41045-041Supplied with Item 1
3Traction Motor55295.06.0001Advance - See Ref 1
4Drive Axle4978.15.0001See Ref 2
5Front Wheel Assembly7661.09.0002
5aHub41218-002Part of Item 5
5bTyre7635.14.0002Black smooth
5cTyre Check with parts department - other types
6Internal Clip6422.01.000275mm Diameter
7Bearing7644.01.0002
8Wheel Nut4978.15.00512
9Motor Cable Assembly42035-241See LK0053-00
9aMotor Cable No. 1 (A1)42035-101Part of 8 - See LK0051-00
9bMotor Cable No. 2 (A2)42035-111Part of 8 - See LK0051-00
9cMotor Cable No. 3 (D1)42035-121Part of 8 - See LK0051-00
9dMotor Cable No. 4 (D2)42035-131Part of 8 - See LK0051-00
9eWire Loom42035-141Part of 8 - See LK0052-00
10Rubber Boot5882.01.0004For Use with Motor Cables
11Tab washer6579.01.000420mm Diameter
12Grease Nipple6566.04.0002M10
13Set Screw6111.10.0301M10 x 30
14Set Screw6111.10.0356M10 x 35
15Stud6581.10.0401M10 x 40
16Spring Washer6120.10.0007M10
17Nyloc Nut6131.10.0001M10
18Skt. Head Screw6121.20.0602M20 x 60
19Hex Head Bolt6211.20.0801M20 x 80
20Hex Head Bolt6211.20.1404M20 x 140
21Spring Washer6120.20.0001M20
22Hex Head Bolt6111.24.1001M24 x 100
23Spring Washer6120.24.0001M24

Mast Support Assembly

LK0005-0030 parts
ItemDescriptionPart NumberQtyNotes
1Mast Support Fabrication41249-051
1aCap Head Bolt M20 x906221.20.090 4 Part of Item 1
1bSpring Washer M206120.20.0004Part of Item 1
2Slewing Ring7622.03.0001
3Mast Retaining Washer41343-012
4Tilt cylinder44030.14.0002
4Tilt Cylinder44030.10.0002Alternative Fitment
4aRod End44030.04.0012Alternative Fitment
4aRod End44030.14.0022Part of Item 5
5Tilt Cylinder Mounting Shaft3526-034
6Mast Bush7626.01.0002Glacier
7Thrust Washer7627.01.0002Glacier
8Rubber Buffer7629.03.0002
9Hose No.493729-89 1
10Hose No.503729-90 1
11Blanking Plug4439.01.00021/4 ” BSP
12Adaptor4415.01.00061/4 “ BSP-1/4 “ BSP M/M
13Seal4521.01.00081/4 “ BSP Dowty
14Spring Clip6591.01.0004
15Hex Head Set Pin6711.12.07547M12 x 75 Grade 10.9
16Flat Washer6310.12.00047M12 Hardened
17Grease Nipple6566.04.0004M10
18Button Head Setscrew6612.01.0004M6 x 20
19Spring Washer6120.06.0004M 6
20Cap Head Setscrew6121.10.0304M10 x 30
21Spring Washer6120.10.0004M10
22Cap Head Setscrew6121.16.0502M16 x 50
23Cap head Setscrew6121.16.0602M16 x 60
24Spring Washer6120.16.0004M16
25Flat Washer6110.24.0004M24

Rear Wheel Assembly

LK0006-0017 parts
ItemDescriptionPart NumberQtyNotes
1Brake Backplate Assembly7738.10.0001Knott R/H
2RBr/Hak e Backplate Assembly7738.11.0001Knott L/H
3LS/eHts crew6171.14.03012M14 x 30 Durlock
4Oil Seal4998.01.0002Ø75 x Ø105 x 13mm
5Taper Roller Bearing7624.01.000232013
6Taper Roller Bearing7624.02.000232010
7Lock Washer4998.07.0002MB9 45mm
8Lock Nut4998.06.0002KM9- M45 x 1.5mm
9Grease Cover41293-002
10Rear Wheel Assembly7660.09.0002Plain Rubber 18” x 6”
10aHub41278-002Part of Item 10
10bTyre7635.09.0002Part of Item 10 Black smooth
10cTyre Check with parts dept - other types
11Brake Cable7738.08.0002
12Countersunk Socket Head6131.06.0126M6 x 12
13BSucrtetown Head Bolt6210.06.0122M6 x 12
14Spring Washer6120.06.0002M6

Rear Wheel Brake Assembly (Service)

LK0006-019 parts
ItemDescriptionPart NumberQtyNotes
1R/H Shoe7738.06.0011
2L/H Shoe7738.07.0031
3Common Shoe7738.07.0041Per side
4Wheel Cylinder7738.07.0011Per side
5Adjuster7738.14.0011Per side
6Tension Spring7738.07.0052Per side
7Tension Spring7738.07.0061Per side
8Steady Spring7738.07.0072Per side
5Adjuster306051Alternative Fitment

Rear Wheel Assembly – 7” Wide Tyres

LK0006-0216 parts
ItemDescriptionPart NumberQtyNotes
1Brake Backplate Assembly7738.10.0001Knott R/H
2RBr/Hak e Backplate Assembly7738.11.0001Knott L/H
3LS/eHts crew6171.14.03012M14 x 30 Durlock
4Oil Seal4998.01.0002Ø75 x Ø105 x 13mm
5Taper Roller Bearing7624.01.000232013
6Taper Roller Bearing7624.02.000232010
7Lock Washer4998.07.0002MB9 45mm
8Lock Nut4998.06.0002KM9- M45 x 1.5mm
9Grease Cover41293-002
10Rear Wheel Assembly7660.13.0002Plain Rubber 18” x 7”
10aHub41278-002Part of Item 10
10bTyre 7”7635.13.0002Part of Item 10
11Brake Cable7738.08.0002
12Countersunk Socket Head6131.06.0126M6 x 12
13HScerxe. wH ead Bolt6211.06.0122M6 x 12
14Spring Washer6120.06.0002M6

Rear Wheel Assembly – 7” Wide Tyres + Hubs

LK0006-0316 parts
ItemDescriptionPart NumberQtyNotes
1Brake Backplate Assembly7738.10.0001Knott R/H
2RBr/Hak e Backplate Assembly7738.11.0001Knott L/H
3LS/eHts crew6171.14.03012M14 x 30 Durlock
4Oil Seal4998.01.0002Ø75 x Ø105 x 13mm
5Taper Roller Bearing7624.01.000232013
6Taper Roller Bearing7624.02.000232010
7Lock Washer4998.07.0002MB9 45mm
8Lock Nut4998.06.0002KM9- M45 x 1.5mm
9Grease Cover41293-002
10Rear Wheel Assembly7660.18.0002Plain Rubber 18” x 7”
10aHub 7”41278-022Part of Item 10
10bTyre 7”7635.13.0002Part of Item 10
11Brake Cable7738.08.0002
12Countersunk Socket Head6131.06.0126M6 x 12
13HScerxe. wH ead Bolt6211.06.0122M6 x 12
14Spring Washer6120.06.0002M6

Oil Tank Module

LK0007-0033 parts
ItemDescriptionPart NumberQtyNotes
1Oil Tank41282-031
1aOil Tank Top Profile41282-051Part of Item 1
2Oil Tank Lid41282-011
3Oil Tank Lid41282-041
4Gasket41282-022
5Lift Pump Motor5454.02.0001See Ref 3
6Lift Pump44047.02.0001PLP20-14S
7Steering Pump Motor55309.02.0001See Ref 4
8Steering Pump4981.02.0001PLP20-8D
9Serrated Drive4004.01.0002
10Suction Filter- Lift4632.01.00011” BSP
11Suction Filter- Steering4634.01.0001
12Filter Breather Assembly4959.01.0001
12aReturn Filter Element4959.02.0001
12bAir Breather Element4959.03.0001
13Rubber Terminal Boot5882.01.0004
14Hose Assembly No.83729-431Steer Motor Bleed
15Hose Assembly No.93729-441Steer Pump Pressure
16Hose Assembly No.103729-451Lift Pump Pressure
17Hose Assembly No.113729-461Steer Pump Suction
18Hose Assembly No.123729-471Lift Pump Suction
19Nylon Pipe4976.01.0008mm
20Nylon Pipe Fitting4975.01.00021/4 “ BSP - 8mm elbow
21Swivel Tee Fitting4487.02.00011/2 “ - 1/2 “ - 3/8” BSP
22Cast Flanged Elbow4994.03.00031M//2F “/M B SP
23Cast Flanged Elbow4994.01.00013/4 “ BSP
24Adaptor4443.01.00011/2 ” BSP - 3/8 “ BSP M/M
25Adaptor4441.01.00011/2 “ BSP - 1/2 ” BSP M/M
26Adaptor4452.01.00023/4 “ BSP - 1/2 “ BSP M/M
27Adaptor4409.01.00013/4 “ BSP - 3/4 ” BSP M/M
28Adaptor4489.01.00011“ BSP - 1/2 “ BSP M/M
29Adaptor4466.01.00011” BSP- 3/4 “ BSP M/M
30Seal4520.01.00041/2 “ BSP Dowty

Overhead Guard

LK0008-008 parts
ItemDescriptionPart NumberQtyNotes
1Overhead Guard41268-101
2Mirror7404.02.0001
3Beacon5676.14.0001Including guard
3aBeacon5676.10.0001Alternative
4Beacon Guard5676.11.0001Alternative
5Screw Pan Head6152.00.00222BA x 1/2 “
6Spring Washer6120.00.00222BA
7Flange Head Screw6171.14.0458M14 x 45 Durlock

Spool Valve Assembly

LK0009-0033 parts
ItemDescriptionPart NumberQtyNotes
1Spool Valve4977.08.0001
2Spool Valve Mounting41317-001
3BHraancdkberta ke Assembly7620.02.0001
4Flow Regulator M03020044970.04.0002ZAPI
548v Hold Valve4667.01.0001
6Spool Valve Microswitch5277.01.0001
7Limit Switch (Body)55219.02.0001XCM- A1022
7aLimit Switch (Head)55219.03.0001
8Handbrake Cable7668.01.0001
9Lift Lever41348-061
10Tilt Lever41348-071
11Sideshift Lever41348-081
12Lift Knob7638.05.0001
13Tilt Knob7638.06.0001
14Sideshift Knob7638.07.0001
15Spool Valve Lever Housing4977.08.0013
16Retaining Strap41391-001
17Hose No.253729-60 1
18Hose No.263729-61 1
19Hose No.433729-82 1
20Hose No.443729-83 1
21Hose No.453729-84 1
22Hose No.463729-85 1
23Hose No.473729-86 1
24Hose no.483729-87 1
25Blanking Plug4437.01.00011/2 “ BSP
26Bulkhead Coupler4471.01.00021/4 “- 1/4 “ BSP M/M
27Coupler4415.01.00021/4 “- 1/4 “ BSP M/M
28Coupler M06010214441.02.00051/2 “- 1/2 “ BSP M/M
29Swivel Coupler4818.02.00041/4 “- 1/4 “ BSP F/M
30Adaptor4813.01.00041/4” - 3/8” BSP M/M
31Seal4521.01.00041/4 “ Dowty
32Seal4522.01.00043/8 ” Dowty

Controls (With SRO)

LK0012-0014 parts
ItemDescriptionPart NumberQtyNotes
1Direction Lever (SRO)5202.04.0001077MTS2422R 1809 12
2Ignition Switch5500.01.0001Change as complete unit
2aContact Block 2N/O w/bezel5513.01.0001Part of Item 2
2bContact Block 1N/O5511.01.0001Part of Item 2
2cContact Block 2N/C5512.01.0001Part of Item 2
3Red Push Button55498.01.0001Horn
4Spool Valve Lever Cover41340-001
5Lift Lever See List LG0009.xx
6Tilt Lever See List LG0009.xx
7Sideshift Lever See List LG0009.xx
8Handbrake Assembly See List LG0009.xx
9Blue Rotary Switch (Top)5500.10.0001Spot Light (Optional)
10Blue Rotary Switch (Base)5526.01.0001Spot Light (Optional)
11Blue Rotary Switch (Bulb)5509.01.0001Spot Light (Optional)

Pedal Plate Module

LK0013-0022 parts
ItemDescriptionPart NumberQtyNotes
1Pedal Mounting Plate41297-031
2Brake Pedal41296-031
3Brake Push Rod41291-011
4Brake Master Cylinder7197.04.0001
5Brake Pedal Rubber55215.07.0001
6Accelerator Pedal Unit55481.01.0011Part of traction panel kit
7Accelerator Pedal Rubber55215.02.0001
8MicroSwitch CA829802 1 Traction Cutout
9Plain Bush7625.01.0002
10Expansion Spring7081.01.0001
11Plain Nut6114.02.00015/16” UNF
12Skt. Head Screw6121.06.0202M6 x 20
13Skt. Head Screw6121.08.0252M8 x 25
14Skt. Head Screw6221.08.0351M8 x 35
15Plain Washer6110.08.0003M8
16Nyloc Nut6131.08.0004M8
17Set Screw6111.10.0202M10 x 20
18Spring Washer6120.10.0002M10
19Hex Head Bolt6211.12.0901M12 x 90
20Skt. Head Screw6221.12.0301M12 x 30
21Plain Nut6111.12.0001M12
22Nyloc Nut6131.12.0001M12

Chassis Kit

LK0016-0033 parts
ItemDescriptionPart NumberQtyNotes
1Chassis Fabrication41265-171Pallet Truck Batt. Removal
1aStub Axle41277-002
1bLeg Guards 2 Part of Item 1
1cStep Plate 1 Part of Item 1
2Steer Motor Mtg Plate41286-001
3Steering Motor Extension 1 See List LK0003-00
4Quarter Ballast41328-002Set
5Side Ballast41320-002Set
6Battery Retaining Assy41577-001
7Battery Plug Bracket41345-001
8Swivel Hose Bracket41386-021Set
9AEslescetmricbalyl Mounting Bracket41318-001
10Fan Fixing Bracket41379-011
11Fan55131.10.000324 Volt
12Handbrake Cable Linkage41302-301Set Reference 41302-12
13AExstseyn sion Spring7763.01.000212 O/D x 1.5 Wire x 35 F/ L
14Dome Face Nut41316-002
15Glacier Bush7626.10.0002PM1215 DX
16Battery Lid Bracket42032-012Pair
17Hose Protection Funnel41944-001
18Brake Pipe6581.03.0001R/H Wheel to Tee
19Brake Pipe6581.04.0001L/H Wheel to Tee
20Brake Pipe6581.05.0001Tee to Master Cyl.
21Brass Tee Piece7093.01.0001
22Pipe Clip4690.01.00021/4 “
23Split Pin6355.01.0012Battery Retainer
24Hole Insert6517.02.0006Side weights
25Screw6152.00.00222BA x 1/2 “
26Cap Head Screw6121.04.0254M4 x 25
27Plain Washer6110.04.0004M4
28Hex Head Setscrew6111.06.0251M6 x 25
29Button Head Bolt6610.01.0004M6 x 12
30Flat Washer6110.06.0004M6

NA Triplex - Fixed Stage Mast Assembly

LK0017-0031 parts
ItemDescriptionPart NumberQtyNotes
1Fixed Stage Mast Fabrication 41396-xx 1 See Specification
2Cylinder 41404-xx 2 See Specification
3Cylinder Clamp41410-002
4Shim6596.01.000640 ID x 0.5
5Roller Assembly7671.01.0002
6Leaf Chain 7694.01.000 a/r BL 0534
7Chain Anchor Bolt7694.02.0002BL 0534 MB1
8Chain Anchor Pin7694.03.00028234-090
9Cotter Pin6353.01.00041/16” x 3/8”
10Cotter Pin6351.01.00021/8” x 1 1/2”
11Limit Switch (Body)55219.02.0001
11aLimit Switch (Head)55219.03.0001
12Limit Switch Bracket40558-061
13Rubber Buffer7629.04.0002
14Spacer41583-002
15Retaining Washer41343-012Part of Mast Support Kit
16Cap Head Screw6121.10.0304Part of Mast Support Kit
17Spring Washer6120.10.0004Part of Mast Support Kit
18Cap Head Screw6121.04.0202M4 x 20
19Nyloc Nut6131.04.0002M4
20Grease Nipple6566.06.0002M6
21Button Head Screw6610.01.0002M6 x 12
22Plain Washer6110.06.0002M6
23Spring Washer6120.06.0002M6
24Grubscrew6161.10.0102M10 x 10
25Bolt6211.10.0504M10 x 50
26Nyloc Nut6131.10.0004M10
27Nyloc Nut6131.16.0002M16
28Spacer Washer 7771.01.000 a/r 3/8” I/Dia x 2” O/Dia
100Main Lift Cylinder Seal Kit41404-3001
101Main Lift Cylinder Seal Kit41404-2001Alternative Fitment

NA Triplex - Second Stage Mast Assembly

LK0017-0120 parts
ItemDescriptionPart NumberQtyNotes
1Second Stage Mast 41397-xx 1 See Specification
2FSahbimric ation6596.01.0001240 ID x 0.5
3Roller Assembly7671.01.0004
4Pulley Shaft41409-00230 OD x 112 BSP Mast
5Chain Pulley40148-012
6Bearing7672.01.00026306-2RS
7Circlip6428.01.000272mm Internal
8Spacer40206-004
9Spacer3169.35.0001
10Hose Pulley41408-011
11Hose Pulley40149-002
12Plain Washer6150.30.0004M30 Light
13Shafting Collar3169.30.000235 ID x 30 Lg.
14Striker40558-031
15Csk Setscrew6131.06.0202M6 x 20
16Setscrew6111.08.0162M8 x 16
17Spring Washer6120.08.0002M8
18Grubscrew6161.10.0102M10 x 10
4Roller Assembly7671-02-0004Alternative - JIC Mast
10Hose Pulley 30149A 1 Alternative - JIC Mast

NA Triplex - Third Stage Mast Assembly

LK0017-0230 parts
ItemDescriptionPart NumberQtyNotes
1Third Stage Mast Fabrication 41398-xx 1 See Specification
2Cylinder 41405-xx 2 See Specification
3Cylinder Clamp41410-012
4Shim6596.01.000640 ID x 0.5
5Roller Assembly7671.01.0002
6Leaf Chain7694.01.0002BL 0534
7Chain Anchor Bolt7694.02.0004BL 0534 MB1
8Chain Anchor Pin7694.03.00048234-090
9Cotter Pin6353.01.00081/16” x 3/8”
10Cotter Pin6351.01.00041/8” x 11/2”
11Rubber Buffer7629.04.0002
12Pulley Yoke41406-002
13Chain Pulley41407-002
14Bearing7672.01.00026306-2RS
15Circlip6428.01.000272mm internal
16Spacer40206-024
17Hose Pulley41408-002
18Pulley Shaft41409-012
19Plain Washer6150.30.0004M30 Light
20Grubscrew6161.08.0102M8 x 10
21Grubscrew6161.08.0204M8 x 20
22Set Screw6111.08.0162M8 x 16
23Spring Washer6120.08.0002M8
24Nyloc Nut6131.08.0004M8
25Skt Head Cap Screw6121.12.0202M12 x 20
26Spring Washer6120.12.0002M12
27Nyloc Nut6131.10.0002M10
28Nyloc Nut6131.16.0004M16
100Free Lift Cylinder Seal kit41405-3001
101Free Lift Cylinder Seal kit41405-2001Alternative Fitment

NA Triplex - Fixed Stage Hydraulic Components

LK0017-0332 parts
ItemDescriptionPart NumberQtyNotes
1Free Lift Feed Pipe 41522-xx 1 See Spec.
2Main Lift Feed Pipe 41441-xx 1 See Spec.
3Main Lift Feed Pipe 41442-xx 1 See Spec.
4Sideshift Feed Pipe 41523-xx 1 See Spec.
5Sideshift Feed Pipe 41524-xx 1 See Spec.
6Free Lift Feed Pipe 41484-xx 1 See Spec.
7Sideshift Feed Pipe 41485-xx 1 See Spec.
8Sideshift Feed Pipe 41486-xx 1 See Spec.
9Manifold 41437-xx 1 See Spec.
10Flow Control Cartridge4971.05.000135 I/min
11Free Lift Hose Assembly 41452-xx 1 See Spec.
12Sideshift Hose Assembly 41453-xx 2 See Spec.
13Bulkhead Bracket41451-001
14Bracketed Tee4975.09.0001Ø8
15Equal Elbow4975.08.0002Ø8
16Nippled Adaptor4975.07.00021/4” BSPT- Ø8
17Tube Nut4975.03.0004Ø8
18Olive4975.04.0004Ø8
19Nylon Tube 4976.01.000 a/r Ø8
20Bulkhead Coupling (Body Only)44057.15.00048mm
21Straight Coupling (Body Only)44057.18.00028mm
22Bulkhead Coupling (Body Only)44057.13.000115mm
23Straight Coupling (Body Only)44057.16.000115mm
24Male Stud Coupling (Body Only)44057.14.00043/8” BSP -10mm
25Blanking Plug44057.17.00011/2” BSP
26Male Stud Coupling (Body Only)44057.12.00011/2” BSP – 15mm
27Pipe Clamp4627.04.00038mm Twin
28Pipe Clamp4627.05.000315mm Single
29‘P’ Clip4690.01.00081/4”
30Rupture Valve- Set To 1.2mm 2 Part of F/L Cylinder
31Taptite Screw6600.01.0008M4 x 12
32Button Head Screw6610.01.0002M6 x 12

NA Triplex - Third Stage Hydraulic Components

LK0017-0421 parts
ItemDescriptionPart NumberQtyNotes
1Sideshift Feed Pipe 41487-xx 1 See Spec.
2Sideshift Feed Pipe 41488-xx 1 See Spec.
3Sideshift Hose- Secondary 41454-xx 2 See Spec.
4Sideshift Hose- Primary 2 See LK0017-03
5Free Lift Hose Assembly 1 See LK0017-03
6Link Pipe41457-011Ø12
7Extension Pipe41457-021Ø12
8Feed Pipe41457-031Ø15
9Bulkhead Coupling (Body Only)44057.15.00048mm
10Male Stud Coupling (Body Only)44057.11.0002M14- 8L
11Bulkhead Elbow44057.05.000115L
12Adjustable Equal Tee44057.08.000112L
13Reducing Coupling44057.09.000115L- 12L
14Adjustable Elbow44057.10.000212L
15Male Stud Coupling (Body Only)44057.07.00023/8” BSP- 12L
16Rupture Valve- Set to 1.2mm 2 Part of F/L Cylinder
17Pipe Clamp4627.07.00028mm Single
18Button Head Screw6611.01.0002M6 x 30
100Walform Seal 44063.01.000 - 8mm
101Walform Seal 44063.03.000 - 12mm
102Walform Seal 44063.04.000 - 15mm

NA Fork Carriage Assembly

LK0017-0520 parts
ItemDescriptionPart NumberQtyNotes
1Fork Carriage Fabrication 41411-xx 1 See Specification
2Shim6596.01.0001240 ID x 0.5
3Roller Assembly7671.01.0004BSP Mast
4Chain Anchor Bolt7694.02.0002BL 0534 MB1
5Chain Anchor Pin7694.03.00028234-090
6Cotter Pin6353.01.00041/16” x 3/8”
7Cotter Pin6351.01.00021/8” x 1 1/2”
8Grease Nipple6566.05.0004M6
9Cap Head Setscrew6121.08.0121M8 x 12
10Spring Washer6120.08.0001M8
11Cap Head Setscrew6121.16.0251M16 x 25
12Spring Washer6120.16.0001M16
13Nyloc Nut6131.16.0002M16
14Wear Pads Right Lower 4997.21.002 New
15Wear Pads Left Lower 4997.21.003 New
16Wear Pads Left Upper 4997.21.004 New
17Wear Pads Right Upper 4997.21.005 New
18Cylinder Ram 4997.21.001 New
19Seal Kit 4997.21.006 New
3Roller Assembly7671-02-0004Alternative - JIC Mast

Labels

LK0018-0019 parts
ItemDescriptionPart NumberQtyNotes
1Capacity Plate 1 Printed by Design Dept.
2Warning Label40084-021General Operation
3Warning Label40084-002Hand Crush- Side force
4Warning Label40084-012Foot Crush- Side Force
5Warning Label40084-031Tip Over
6Warning Label40084-042Overhead Loads
7Warning Label41344-001Seat Lift
8Warning Label41431-001Battery Retainers
9Instruction Label40084-121Lifting Points
10Instruction Label40113-031Pedal Functions
11Instruction label40129-001Transmission Oil Fill Point
12Instruction Label40129-011Hydraulic Oil Fill Point
13Instruction Label40155-001Battery ‘Charge’ Label
14Instruction Label7207.01.0004Lifting Points
15Instruction Label41579-001Horn Symbol
16Instruction Label41930-001Light Symbol
17Instruction Label42026-001Hillstart Symbol
18Decal - Flexi Logo7618.09.0001Set w/out flashes
19Wiring / fault code label42083.001Under seat pan

Labels – Italian

LK0018-0218 parts
ItemDescriptionPart NumberQtyNotes
1Capacity Plate40222-301
2Warning Label40084-311General Operation
3Warning Label40084-002Hand Crush- Side force
4Warning Label40084-012Foot Crush- Side Force
5Warning Label40084-301Tip Over
6Warning Label40084-042Overhead Loads
7Warning Label40084-321Seat Lift
8Warning Label40084-331Battery Retainers
9Instruction Label40084-121Lifting Points
10Instruction Label40113-031Pedal Functions
11Instruction label40129-001Transmission Oil Fill Point
12Instruction Label40129-011Hydraulic Oil Fill Point
13Instruction Label40084-341Battery ‘Charge’ Label
14Instruction Label7207.01.0004Lifting Points
15Instruction Label41579-001Horn Symbol
16Instruction Label41930-001Light Symbol
17Instruction Label42026-001Hillstart Symbol
18Decal - Flexi Logo7618.09.0001Set w/out flashes

Labels – Spanish

LK0018-0318 parts
ItemDescriptionPart NumberQtyNotes
1Capacity Plate40222-101
2Warning Label40084-211General Operation
3Warning Label40084-002Hand Crush- Side force
4Warning Label40084-012Foot Crush- Side Force
5Warning Label40084-201Tip Over
6Warning Label40084-042Overhead Loads
7Warning Label40084-221Seat Lift
8Warning Label40084-231Battery Retainers
9Instruction Label40084-121Lifting Points
10Instruction Label40113-031Pedal Functions
11Instruction label40129-001Transmission Oil Fill Point
12Instruction Label40129-011Hydraulic Oil Fill Point
13Instruction Label40084-241Battery ‘Charge’ Label
14Instruction Label7207.01.0004Lifting Points
15Instruction Label41579-001Horn Symbol
16Instruction Label41930-001Light Symbol
17Instruction Label42026-001Hillstart Symbol
18Decal - Flexi Logo7618.09.0001Set w/out flashes

Labels – Dutch

LK0018-0418 parts
ItemDescriptionPart NumberQtyNotes
1Capacity Plate40084-391
2Warning Label40084-381General Operation
3Warning Label40084-002Hand Crush- Side force
4Warning Label40084-012Foot Crush- Side Force
5Warning Label40084-351Tip Over
6Warning Label40084-042Overhead Loads
7Warning Label40084-361Seat Lift
8Warning Label40084-371Battery Retainers
9Instruction Label40084-121Lifting Points
10Instruction Label40113-031Pedal Functions
11Instruction label40129-001Transmission Oil Fill Point
12Instruction Label40129-011Hydraulic Oil Fill Point
13Instruction Label 40084-?? 1 Battery ‘Charge’ Label
14Instruction Label7207.01.0004Lifting Points
15Instruction Label41579-001Horn Symbol
16Instruction Label41930-001Light Symbol
17Instruction Label42026-001Hillstart Symbol
18Decal - Flexi Logo7618.09.0001Set w/out flashes

Labels – Danish

LK0018-0518 parts
ItemDescriptionPart NumberQtyNotes
1Capacity Plate40084-611
2Warning Label40084-601General Operation
3Warning Label40084-002Hand Crush- Side force
4Warning Label40084-012Foot Crush- Side Force
5Warning Label40084-571Tip Over
6Warning Label40084-042Overhead Loads
7Warning Label40084-591Seat Lift
8Warning Label40084-561Battery Retainers
9Instruction Label40084-121Lifting Points
10Instruction Label40113-031Pedal Functions
11Instruction label40129-001Transmission Oil Fill Point
12Instruction Label40129-011Hydraulic Oil Fill Point
13Instruction Label40084-581Battery ‘Charge’ Label
14Instruction Label7207.01.0004Lifting Points
15Instruction Label41579-001Horn Symbol
16Instruction Label41930-001Light Symbol
17Instruction Label42026-001Hillstart Symbol
18Decal - Flexi Logo7618.09.0001Set w/out flashes

Labels – Greek

LK0018-0618 parts
ItemDescriptionPart NumberQtyNotes
1Capacity Plate40084-451
2Warning Label40084-441General Operation
3Warning Label40084-002Hand Crush- Side force
4Warning Label40084-012Foot Crush- Side Force
5Warning Label40084-421Tip Over
6Warning Label40084-042Overhead Loads
7Warning Label40084-401Seat Lift
8Warning Label40084-431Battery Retainers
9Instruction Label40084-121Lifting Points
10Instruction Label40113-031Pedal Functions
11Instruction label40129-001Transmission Oil Fill Point
12Instruction Label40129-011Hydraulic Oil Fill Point
13Instruction Label40084-411Battery ‘Charge’ Label
14Instruction Label7207.01.0004Lifting Points
15Instruction Label41579-001Horn Symbol
16Instruction Label41930-001Light Symbol
17Instruction Label42026-001Hillstart Symbol
18Decal - Flexi Logo7618.09.0001Set w/out flashes

Labels – Norwegian

LK0018-0718 parts
ItemDescriptionPart NumberQtyNotes
1Capacity Plate 40084-?? 1
2Warning Label 40084-?? 1 General Operation
3Warning Label40084-002Hand Crush- Side force
4Warning Label40084-012Foot Crush- Side Force
5Warning Label 40084-?? 1 Tip Over
6Warning Label40084-042Overhead Loads
7Warning Label 40084-?? 1 Seat Lift
8Warning Label 40084-?? 1 Battery Retainers
9Instruction Label40084-121Lifting Points
10Instruction Label40113-031Pedal Functions
11Instruction label40129-001Transmission Oil Fill Point
12Instruction Label40129-011Hydraulic Oil Fill Point
13Instruction Label 40084-?? 1 Battery ‘Charge’ Label
14Instruction Label7207.01.0004Lifting Points
15Instruction Label41579-001Horn Symbol
16Instruction Label41930-001Light Symbol
17Instruction Label42026-001Hillstart Symbol
18Decal - Flexi Logo7618.09.0001Set w/out flashes

Labels – German

LK0018-0920 parts
ItemDescriptionPart NumberQtyNotes
1Capacity Plate40222-031
2Warning Label40084-071General Operation
3Warning Label40084-002Hand Crush- Side force
4Warning Label40084-012Foot Crush- Side Force
5Warning Label40084-081Tip Over
6Warning Label40084-042Overhead Loads
7Warning Label40084-481Seat Lift
8Warning Label40084-491Battery Retainers
9Instruction Label40084-121Lifting Points
10Instruction Label40113-031Pedal Functions
11Instruction label40129-001Transmission Oil Fill Point
12Instruction Label40129-011Hydraulic Oil Fill Point
13Instruction Label 40084-?? 1 Battery ‘Charge’ Label
14Instruction Label7207.01.0004Lifting Points
15Instruction Label41579-001Horn Symbol
16Instruction Label41930-001Light Symbol
17Instruction Label42026-001Hillstart Symbol
18Decal - Flexi Logo7618.08.0001Set w/out flashes - GREY
19Website Logo7618.07.0001Set w/out flashes - GREY
20Wiring / fault code label42083.001Under seat pan

Reverse Alarm Kit

LK0019-0012 parts
ItemDescriptionPart NumberQtyNotes
1Mounting Bracket41284-001
2Audible Alarm55327.01.0001
3Resistor 22R 25W55006.01.0001
4Zener Diode Bracket7491
5Zener Diode 47v55195.01.0001
6Bridge Rectifier55154.01.0001
7Insulation Spacer6539.01.0001
8Plastic Screw6620.01.0002
9Washer6621.01.0002
10Taptite Screw6607.01.0005M4 x 6 Taptite
11Taptite Screw6602.01.0002M4 x 12 Taptite
12Taptite Screw6610.01.0001M4 x 20 Taptite

Height Limit (Crabtree Keyswitch Override)

LK0019-0110 parts
ItemDescriptionPart NumberQtyNotes
1Keyswitch Body55143.01.0001Crabtree
2N/C Contact Body55143.02.0001
3N/O Contact Body55143.03.0001
4Microswitch55219.01.0001XCMA102
5Microswitch Bracket40558-011
6Clamp Plate40558-021
7Striker40558-031
8Legend Plate40743-011
9Screw6602.01.0002M6 x 12mm Taptite
10Screw6610.01.0002M4 x 20mm Taptite

Cold Store Additions (Electrical)

LK0019-0218 parts
ItemDescriptionPart NumberQtyNotes
1Fuse Terminal55197.06.0001
2Fuse 10A55201.01.0001
3Resistor 33 ohm 100 watt55415.01.0003RS188-150
4Resistor 100 ohm 50 watt55209.01.0002RS158-367
5Resistor 150 ohm 25 watt55427.09.0003RS160-809
6Thermostat55468.02.0001RS159-2099
7SW80 24V Solenoid Switch5940.01.000124V
8Suppressor55115.01.0001
9Axle Pivot Shaft3735-031
10Tilt Cylinder Mounting Shaft3526-054
11Cold Store Grease A/R Shell Alvania RA
12Transmission oil 0.8 Litre, Aral Degol PAS150
13Hydraulic oil 50 Litres, Mobil Aero HFA
14Low temperature 4 core55413.03.0006m Igus CF9.10.04
15Tcarabcleti on Motor Brush Cover41715-011
16Traction Motor Brush Cover41715-021
17Air Sentry 1 MP Filtri No. D-101
18Air Sentry Adaptors 2 MP Filtri No. A-103

Additional Cooling for Tropical Conditions

LK0019-036 parts
ItemDescriptionPart NumberQtyNotes
1Fan55131.10.0001
2Fan Guard55131.11.0002RS 512-581
3Fan Filter55131.06.0002RS 507-905
4Timer55370.09.0001RS 454-7137
5Timer Base55370.10.0001RS 454-7159
6Relay 11 pin 24v5849.01.0001

Direction / Hazard Indicators (Electrical)

LK0019-0410 parts
ItemDescriptionPart NumberQtyNotes
1Direction Indicator Lamp55421.06.0004
2Legend Plate - Direction lever41541.031
3Legend Plate - Spotlight/Hazard41541.041
42 Posn illuminated Hazard5500.13.0001ZB2-BK125
5Direction Indicator Lever5500.14.0001XD2-PA12
6Flasher Unit55505.01.000115/153 (Carlisle Bus Parts)
7P/Button Body5526.01.0001
8Fuse Terminal55197.06.0001
910A Fuse55201.01.0001
10NO Contact block5511.01.0001

Road Lights (Electrical)

LK0019-0524 parts
ItemDescriptionPart NumberQtyNotes
1Rear Combination Lamp55421.05.0002
224v Bulb L334 21/5w BAY15d55421.05.0012
324v Bulb L241 21w BA 15s55421.05.0022
4Direction Indicator Lamp55421.06.0002
524v Bulb l346 21w BA 15d55421.06.0012
6Spotlight5306.03.0002‘Ring Microline’
7Spotlight Bulb5288.01.0002
8Reversing lamp55421.04.0001
9Revering lamp Bulb 21W55421.05.0021
10Legend Plate - Direction lever41541.031
11Legend Plate - Spotlight/Hazard41541.041
122 Posn illuminated switch (Blue)5500.10.0001ZB2-BK126
132 Posn illuminated switch (Yellow)5500.13.0001ZB2-BK125
14P/Button Body5526.01.0002
15NO Contact block5511.01.0001
16Fuse Terminal55197.06.0001
1710A Fuse55201.01.0001
18Limit Switch Body55219.02.0001
19Limit Switch Head55219.03.0001
20Direction Indicator Lever5500.14.0001XD2-PA12
21Flasher Unit55505.01.000115/153 (Carlisle Bus Parts)
2224v Relay5849.03.0001
23Resistor 470 Ohm 10 watt55427.25.0001
24Suppressor55115.01.0001

Road Lights (Electrical)

LK0019-0619 parts
ItemDescriptionPart NumberQtyNotes
1Rear Combination Lamp55421.05.0002
224v Bulb L334 21/5w BAY15d55421.05.0012
324v Bulb L241 21w BA 15s55421.05.0022
4Direction Indicator Lamp55421.06.0002
524v Bulb l346 21w BA 15d55421.06.0012
6Spotlight5306.03.0002‘Ring Microline’
7Spotlight Bulb5288.01.0002
8Legend Plate - Direction lever41541.031
9Legend Plate -41541.041
102 Posn illuminated switch5500.10.0001ZB2-BK126
112 Posn illuminated switch5500.13.0001ZB2-BK125
12P/Button Body5526.01.0002
13NO Contact block5511.01.0001
14Fuse Terminal55197.06.0001
1510A Fuse55201.01.0001
16Limit Switch Body55219.02.0001
17Limit Switch Head55219.03.0001
18Direction Indicator Lever5500.14.0001XD2-PA12
19Flasher Unit55505.01.000115/153 (Carlisle Bus Parts)

Additional Cooling for Tropical Condition – Flexi LITE

LK0019-078 parts
ItemDescriptionPart NumberQtyNotes
1Fan 48V55131.14.0002
2Fan Guard55131.11.0002RS 512-581
3Fan Filter55131.06.0002RS 507-905
4Timer55370.09.0001RS 454-7137
5Timer Base55370.10.0001RS 454-7159
6Relay 11 pin 48v5849.02.0001
7Fuseholder55197.06.0001
810A Fuse55201.01.0001

Road Lights (Electrical) – Flexi LITE

LK0019-0825 parts
ItemDescriptionPart NumberQtyNotes
1Rear Combination Lamp55421.05.0002
224v Bulb L334 21/5w BAY15d55421.05.0012
324v Bulb L241 21w BA 15s55421.05.0022
4Direction Indicator Lamp55421.06.0002
524v Bulb l346 21w BA 15d55421.06.0012
6Spotlight5306.03.0002‘Ring Microline’
7Spotlight Bulb 48v 2
8Reversing lamp55421.04.0001
9Revering lamp Bulb 21W55421.05.0021
10Legend Plate - Direction lever41541.031
11Legend Plate - Spotlight/Hazard41541.041
122 Posn illuminated switch (Blue)5500.10.0001ZB2-BK126
132 Posn illuminated switch (Yellow)5500.13.0001ZB2-BK125
14P/Button Body5526.01.0002
15NO Contact block5511.01.0002
16Fuse Terminal55197.06.0002
1710A Fuse55201.01.0002
18Limit Switch Body55219.02.0001
19Limit Switch Head55219.03.0001
20Direction Indicator Lever5500.14.0001XD2-PA12
21Flasher Unit55505.01.000115/153 (Carlisle Bus Parts)
2248v Relay5849.03.0001
23Relay base5991.01.0001
24Suppressor55115.01.0001
25DC Converter 48/24v 200 watt55389.23.0001

German Road Lights (Electrical)

LK0019-0924 parts
ItemDescriptionPart NumberQtyNotes
1Rear Combination Lamp55421.05.0002
224v Bulb L334 21/5w BAY15d55421.05.0012
324v Bulb L241 21w BA 15s55421.05.0022
4Direction Indicator Lamp55421.06.0002
524v Bulb l346 21w BA 15d55421.06.0012
6Spotlight5306.03.0002‘Ring Microline’
7Spotlight Bulb5288.01.0002
8Reversing lamp55421.04.0001
9Revering lamp Bulb 21W55421.05.0021
10Legend Plate - Direction lever41541.031
11Legend Plate - Spotlight/Hazard41541.041
122 Posn illuminated switch (Blue)5500.10.0001ZB2-BK126
132 Posn illuminated switch (Yellow)5500.13.0001ZB2-BK125
14P/Button Body5526.01.0002
15NO Contact block5511.01.0001
16Fuse Terminal55197.06.0001
1710A Fuse55201.01.0001
18Limit Switch Body55219.02.0001
19Limit Switch Head55219.03.0001
20Direction Indicator Lever5500.14.0001XD2-PA12
21Flasher Unit55505.01.000115/153 (Carlisle Bus Parts)
2224v Relay5849.03.0001
23Resistor 470 Ohm 10 watt55427.25.0001
24Suppressor55115.01.0001

Seat and Covers

LK0020-0029 parts
ItemDescriptionPart NumberQtyNotes
1Battery Lid41339-011
2Latch7598.05.0002Battery Lid
3Front Electrics Cover41337-001ZAPI
4Direction Lever Facia41342-001
5Front Nose Cone Cover41336-031
6Seat Pan41385-001
7Seat Frame41372-001
8Seat Frame Support41372-022
9Seat (Cloth)7633.28.00016520-MSG 20 inc. Belt
9aRetractable Seat Belt7633.23.0001
10Cable Protection Bracket42046-001Protects Seat Switch Cable
11Seat Stop41394-001
12Seat Frame Buffer7703.03.0002
13Arm Rest41390-001
14Hinge41392-001
15Gas Strut7659.01.0001
16Document Holder55497.01.0001
17Floor Plate41321-061
18Pozi Pan Screw6600.01.00010M4 x 12
19Button Head Screw6610.01.0004M6 x 12
20Csk Setscrew6131.06.0164M6 x 16
21Nyloc Nut6131.06.0002M6
22Hex Head Setscrew6111.08.0252M8 x 25
23Hex Head Setscrew6111.08.0302M8 x 30
24Cap Head Screw6221.08.0401M8 x 40
25Nyloc Nut6131.08.0005M8
26Plain Washer6110.10.0004M10
27Hinge Bolt41393-002M10
3Front Electrics Cover301121Alternative Fitment

Camera Mounting Kit – Third Stage Mast

LK0021-0017 parts
ItemDescriptionPart NumberQtyNotes
1CCTV Camera55480.19.0001Micro Cyl. KPC-5230CWX
2Camera Mounting Kit 41803-xx 1 See Specification
3Camera Mounting Kit (Alt) 41685-xx 1 See Specification
4Cable Clamp Mountings41438-041Xxx FFL Mast - Ref. Dwg.
5Cable Conduit 41504-xx 1 See Specification
6Hose Pulley (2nd Stage)41408-021
7Hose Pulley (3rd Stage)41408-001
8Stauff Clamp SP109.5-PP-TS4627.08.00029.5mm
9Plug RS448-41855434.01.0002
10Socket RS448-43055434.02.000 1
11Socket RS452-17055434.03.000 1
12Cable 5 Core (2 Screened) 5117.09.000 a/r ERK 7993
13Button Head Screw6610.01.00010M6 x 12
14Set Screw6111.08.0204M8 x 20
15Pan Head Screw6152.06.00246 BA x 1/2”
16Nyloc Nut6132.06.00046 BA
100Mounting Details 41438-xx 1 Ref. Dwg.

Weatherproof Cab – Leeward Coach Builders

LK0021-0112 parts
ItemDescriptionPart NumberQtyNotes
1Front Cab Assembly 1 Leeward Coachbuilders
2Waterproof PVC doors 1 pr Leeward Coachbuilders
3Toughened Front Glass 1 Leeward Coachbuilders
424v Wiper motor 1 Leeward Coachbuilders
5Wiper Arm 1 Leeward Coachbuilders
6Wiper Blade 1 Leeward Coachbuilders
7Perspex Roof Panel 1 Leeward Coachbuilders
8Rear window 1 Leeward Coachbuilders
9Side window 2 Leeward Coachbuilders
10GRP Rear Cab41639-001
11Glazing Strip7772.02.00010m
12Infill Strip7772.03.00010m

Weatherproof Cab without wiper

LK0021-029 parts
ItemDescriptionPart NumberQtyNotes
1Front Cab Assembly 1 Leeward Coachbuilders
2Waterproof PVC doors 1 pr Leeward Coachbuilders
3Toughened Front Glass 1 Leeward Coachbuilders
4Perspex Roof Panel 1 Leeward Coachbuilders
5Rear window 1 Leeward Coachbuilders
6Side window 2 Leeward Coachbuilders
7GRP Rear Cab41639-001
8Glazing Strip7772.02.00010m
9Infill Strip7772.03.00010m

Flexi G4 Cab – without doors.

LK0021-0311 parts
ItemDescriptionPart NumberQtyNotes
1Front Cab Assembly 1 Tanmill Cabs
2Toughened Front Screen 1 Tanmill Cabs
324v Wiper motor 1 Tanmill Cabs
4Wiper Arm 1 Tanmill Cabs
5Wiper Blade 1 Tanmill Cabs
6Rear window 1 Tanmill Cabs
7Side window 2 Tanmill Cabs
8Perspex Roof Panel41471-041
9GRP Rear Cab41639-001
10Glazing Strip7772.02.00010m
11Infill Strip7772.03.00010m

Flexi G4 Cab – with doors.

LK0021-0412 parts
ItemDescriptionPart NumberQtyNotes
1Front Cab Assembly 1 Tanmill Cabs
2Toughened Front Screen 1 Tanmill Cabs
324v Wiper motor 1 Tanmill Cabs
4Wiper Arm 1 Tanmill Cabs
5Wiper Blade 1 Tanmill Cabs
6Waterproof PVC roll up doors 1 PR Tanmill Cabs
7Rear window 1 Tanmill Cabs
8Side window 2 Tanmill Cabs
9Perspex Roof Panel41471-041
10GRP Rear Cab41639-001
11Glazing Strip7772.02.00010m
12Infill Strip7772.03.00010m

Solenoid Valve Kit - Third Stage Mast - 860 Carriage

LK0021-0574 parts
ItemDescriptionPart NumberQtyNotes
1Solenoid Valve44064.04.0001
2Solenoid Connector44064.05.0001
3Valve Bracket42131-001
4Bulkhead Bracket42132-011
5Pulley41408-002
6Pulley Shaft41409-022
7Fork Carriage Modification 42134-00 Ref
8Mast Modification 42133-00 Ref.
9Sideshift Pipe42135-001
10Sideshift Pipe42135-011
11Attachment Pipe42135-022
12Hose Assembly42135-031
13Hose Assembly42135-041
14Attachment Pipe42135-052
15Sideshift Pipe42135-062
16Hose Assembly 42137-XX 4 See Specification
17Hydraulic Fitting42136-002
18Male Stud Coupling44057.27.00063/8” BSP – 8L
19Banjo Fitting44057.53.00021/4” BSP – 8L
20Swivel Nut Elbow44057.22.0006l8L
21Bulkhead Fitting44057.15.0004
22Bulkhead Elbow44057.26.00048L
23Sealing Washer4522.01.00023/8” BSP
24Pipe Clamp4627.07.0004
25Circlip6420.01.0002D1400-0300
26Hex Head Set Screw6603.01.0004M6 x 20 Taptite
27Hex Head Set Screw6111.10.0202M10 x 20
28Csk Skt Head Screw6131.06.0502M6 x 50
29Csk Skt Head Screw6131.08.0162M8 x 16
30Skt Button Head Screw6612.01.0002M6 x 12
31Nyloc Nut6131.06.0002M6
32Spring Washer6120.10.0002M10
33Spring Washer6120.06.0002M6
34Plain Washer6150.30.0004M30 Light
860Carriage
2of 3
860Carriage
2of 3
1Solenoid Valve44064.04.0001
2Solenoid Connector44064.05.0001
3Valve Bracket42131-001
4Bulkhead Bracket42132-011
5Pulley41408-002
6Pulley Shaft41409-022
7Fork Carriage Modification 42134-00 Ref
8Mast Modification 42133-00 Ref.
9Sideshift Pipe42135-001
10Sideshift Pipe42135-011
11Attachment Pipe42135-022
12Hose Assembly42135-031
13Hose Assembly42135-041
14Attachment Pipe42135-052
15Sideshift Pipe42135-062
16Hose Assembly 42137-XX 4 See Specification
17Hydraulic Fitting42136-002
18Male Stud Coupling44057.27.00063/8” BSP – 8L
19Banjo Fitting44057.53.00021/4” BSP – 8L
20Swivel Nut Elbow44057.22.0006l8L
21Bulkhead Fitting44057.15.0004
22Bulkhead Elbow44057.26.00048L
23Sealing Washer4522.01.00023/8” BSP
24Pipe Clamp4627.07.0004
25Circlip6420.01.0002D1400-0300
26Hex Head Set Screw6603.01.0004M6 x 20 Taptite
27Hex Head Set Screw6111.10.0202M10 x 20
28Csk Skt Head Screw6131.06.0502M6 x 50
29Csk Skt Head Screw6131.08.0162M8 x 16
30Skt Button Head Screw6612.01.0002M6 x 12
31Nyloc Nut6131.06.0002M6
32Spring Washer6120.10.0002M10
33Spring Washer6120.06.0002M6
34Plain Washer6150.30.0004M30 Light
860Carriage
3of 3

Solenoid Valve Kit - Third Stage Mast - 1040 Carriage

LK0021-0674 parts
ItemDescriptionPart NumberQtyNotes
1Solenoid Valve44064.04.0001
2Solenoid Connector44064.05.0001
3Valve Bracket42131-001
4Bulkhead Bracket42132-001
5Pulley41408-002
6Pulley Shaft41409-022
7Fork Carriage Modification 42134-00 Ref
8Mast Modification 42133-00 Ref.
9Sideshift Pipe42135-001
10Sideshift Pipe42135-011
11Attachment Pipe42135-022
12Hose Assembly42135-031
13Hose Assembly42135-041
14Attachment Pipe Not Drawn 2
15Sideshift Pipe Not Drawn 2
16Hose Assembly 42137-XX 4 See Specification
17Hydraulic Fitting42136-002
18Male Stud Coupling44057.27.00063/8” BSP – 8L
19Banjo Fitting44057.53.00021/4” BSP – 8L
20Swivel Nut Elbow44057.22.0006l8L
21Bulkhead Fitting44057.15.0004
22Bulkhead Elbow44057.26.00048L
23Sealing Washer4522.01.00023/8” BSP
24Pipe Clamp4627.07.0004
25Circlip6420.01.0002D1400-0300
26Hex Head Set Screw6603.01.0004M6 x 20 Taptite
27Hex Head Set Screw6111.10.0202M10 x 20
28Csk Skt Head Screw6131.06.0502M6 x 50
29Csk Skt Head Screw6131.08.0162M8 x 16
30Skt Button Head Screw6612.01.0002M6 x 12
31Nyloc Nut6131.06.0002M6
32Spring Washer6120.10.0002M10
33Spring Washer6120.06.0002M6
34Plain Washer6150.30.0004M30 Light
1040Carriage
2of 3
1040Carriage
2of 3
1Solenoid Valve44064.04.0001
2Solenoid Connector44064.05.0001
3Valve Bracket42131-001
4Bulkhead Bracket42132-001
5Pulley41408-002
6Pulley Shaft41409-022
7Fork Carriage Modification 42134-00 Ref
8Mast Modification 42133-00 Ref.
9Sideshift Pipe42135-001
10Sideshift Pipe42135-011
11Attachment Pipe42135-022
12Hose Assembly42135-031
13Hose Assembly42135-041
14Attachment Pipe Not Drawn 2
15Sideshift Pipe Not Drawn 2
16Hose Assembly 42137-XX 4 See Specification
17Hydraulic Fitting42136-002
18Male Stud Coupling44057.27.00063/8” BSP – 8L
19Banjo Fitting44057.53.00021/4” BSP – 8L
20Swivel Nut Elbow44057.22.0006l8L
21Bulkhead Fitting44057.15.0004
22Bulkhead Elbow44057.26.00048L
23Sealing Washer4522.01.00023/8” BSP
24Pipe Clamp4627.07.0004
25Circlip6420.01.0002D1400-0300
26Hex Head Set Screw6603.01.0004M6 x 20 Taptite
27Hex Head Set Screw6111.10.0202M10 x 20
28Csk Skt Head Screw6131.06.0502M6 x 50
29Csk Skt Head Screw6131.08.0162M8 x 16
30Skt Button Head Screw6612.01.0002M6 x 12
31Nyloc Nut6131.06.0002M6
32Spring Washer6120.10.0002M10
33Spring Washer6120.06.0002M6
34Plain Washer6150.30.0004M30 Light
1040Carriage
3of 3

Flexi Lite Front Screen – Flexi LITE

LK0021-072 parts
ItemDescriptionPart NumberQtyNotes
1Front Cab Assembly 1 Tanmill Cabs
2Toughened Front Glass Screen 1 Tanmill Cabs

Telescopic Fork Connection Kit

LK0021-0817 parts
ItemDescriptionPart NumberQtyNotes
1Hose Anchor Bracket42141-011
2Hose Anchor Cover42141-021
3Hose Anchor42141-031
4Bulkhead Bracket 42132-01 Ref*
5Steel Tube42135-001Ø8 x 1.5 x 280 (cut to
6Hose Assembly42142-002
7Hose Assembly42142-012
8Hose Assembly42142-022
9Male Stud Coupling44057.27.00043/8” BSP – 8L
10Swivel Nut Elbow44057.22.00028L
11Pipe Nut44015.04.000212L
12Cutting Ring44016.03.000212L
13Skt Head Cap Screw6121.06.0302M6 x 30
14Skt Head Cap Screw6121.08.0252M8 x 25
15Skt Button Head Screw6612.01.0002M6 x 12 BZP
16Nyloc Nut6131.06.0002M6
17Spring Washer6120.08.0002M8

Fork Positioner/Clamp Connection Kit

LK0021-097 parts
ItemDescriptionPart NumberQtyNotes
1Hose Guide Plate42144-001
2Hose Assembly42143-011
3Hose Assembly42143-021
4Male Stud Coupling44057.27.00043/8” BSP – 8L
5Pipe Clamp4535.01.0002
6Skt Button Head Screw6612.01.0002M6 x 20
7Nyloc Nut6131.06.0002M6

Fork Positioner Connection Kit

LK0021-1020 parts
ItemDescriptionPart NumberQtyNotes
1Chain Support Bracket42144-031
2Hose Anchor Plate42144-041
3Sideshift Tube42144-052
4Pipe Assembly42144-061
5Chain Guide42144-071
6Hose Assembly42144-081
7Hose Assembly42144-091
8Drag Link Chain6569.04.000133 Links
9Chain End Link6569.05.0001Pr
10Bulkhead Elbow44057.55.000210L
11Male Stud Coupling44038.11.00029/16” SAE – 1/2” JIC
12Skt Button Head Screw6610.01.0002M6 x 12
13Skt Button Head Screw6612.01.0006M6 x 20
14Skt Cap Head Screw6121.08.0122M8 x 12
15Hex Head Set Screw6121.14.0254M14 x 25
16Nyloc Nut6131.06.0005M6
17Plain Washer6110.06.0004M6
18Spring Washer6120.06.0003M6
19Spring Washer6120.08.0002M8
20Spring Washer6120.14.0004M14

Solenoid Valve Kit - Third Stage Mast – Plain Carraige

LK0021-1158 parts
ItemDescriptionPart NumberQtyNotes
1Solenoid Valve44064.04.0001
2Solenoid Connector44064.05.0001
3Valve Bracket42131-001
4Pulley41408-002
5Pulley Shaft41409-022
6Mast Modification 42133-XX Ref. See Specification
7Sideshift Pipe42135-001
8Sideshift Pipe42135-011
9Attachment Pipe42135-022
10Hose Assembly42135-031
11Hose Assembly42135-041
12Hose Assembly 42137-XX 4 See Specification
13Hydraulic Fitting42136-002
14Male Stud Coupling44057.27.00043/8” BSP – 8L
15Banjo Fitting44057.53.00021/4” BSP – 8L
16Swivel Nut Elbow44057.22.00048L
17Bulkhead Fitting44057.15.0004
18Bulkhead Elbow44057.26.00048L
19Sealing Washer4522.01.00023/8” BSP
20Pipe Clamp4627.07.0004
21Circlip6420.01.0002D1400-0300
22Hex Head Set Screw6603.01.0004M6 x 20 Taptite
23Hex Head Set Screw6111.10.0202M10 x 20
24Csk Skt Head Screw6131.06.0502M6 x 50
25Csk Skt Head Screw6131.08.0162M8 x 16
26Nyloc Nut6131.06.0002M6
27Spring Washer6120.10.0002M10
28Plain Washer6150.30.0004M30 Light
2of 2
2of 2
1Solenoid Valve44064.04.0001
2Solenoid Connector44064.05.0001
3Valve Bracket42131-001
4Pulley41408-002
5Pulley Shaft41409-022
6Mast Modification 42133-XX Ref. See Specification
7Sideshift Pipe42135-001
8Sideshift Pipe42135-011
9Attachment Pipe42135-022
10Hose Assembly42135-031
11Hose Assembly42135-041
12Hose Assembly 42137-XX 4 See Specification
13Hydraulic Fitting42136-002
14Male Stud Coupling44057.27.00043/8” BSP – 8L
15Banjo Fitting44057.53.00021/4” BSP – 8L
16Swivel Nut Elbow44057.22.00048L
17Bulkhead Fitting44057.15.0004
18Bulkhead Elbow44057.26.00048L
19Sealing Washer4522.01.00023/8” BSP
20Pipe Clamp4627.07.0004
21Circlip6420.01.0002D1400-0300
22Hex Head Set Screw6603.01.0004M6 x 20 Taptite
23Hex Head Set Screw6111.10.0202M10 x 20
24Csk Skt Head Screw6131.06.0502M6 x 50
25Csk Skt Head Screw6131.08.0162M8 x 16
26Nyloc Nut6131.06.0002M6
27Spring Washer6120.10.0002M10
28Plain Washer6150.30.0004M30 Light

Front Screen

LK0021-122 parts
ItemDescriptionPart NumberQtyNotes
1Front Cab Assembly 1 Tanmill Cabs
2Toughened Front Glass Screen 1 Tanmill Cabs

Electrical Module

LK0030-0030 parts
ItemDescriptionPart NumberQtyNotes
1Zapi H2 Mosfet Control55481.05.0001
2SEylescttermica l Mounting Plate41283-001
3Large Relay Mount Bracket42040-001SRO/Hillstart/Pres. Switch
4Small Relay Mount Bracket42039-001Additional Attachments
5Contactor Bracket - Large5349.01.0001(for SW200)
6Contactor - SW200 24v55485.01.0001
7Stud Diode - 25A5397.01.0001
8Diode5388.01.0002
9Resistor/ Diode Suppressor5400.01.0003
10Resistor 470 ohm 10 watt55427.25.0001
11SAK 2.5 Terminal55197.01.00014
12SAK 2.5 End Plate55197.03.0001
13Fuse Terminal55197.06.0003
14End Bracket55197.02.0002
15Fuse End plate55197.08.0001
16Fuse - 10A55201.01.0004
17Thermal Switch55450.01.0001
18Horn5300.02.0001See LK0002-00
19Relay - 24v DC - 16A5849.03.0002
20Relay - 24v DC - 11 Pin5849.01.0002Hillstart & Steer
2211 Pin Relay Base for Timer55370.10.0002Hillstart & Steer
23Timer Module55370.09.0002Hillstart & Steer
2415 Way Amp Plug Female55434.11.0001
2512 Way Amp Plug Female55434.09.0002
266 Way Amp Plug Female55434.20.0004
273 way Amp Plug Female55434.18.0001
28Female Connector Pin 55434.13.000 a/r
29Battery Plug Male55385.13.0001Male Plug/Female Pins
30Battery Handle55385.14.0001
31Battery Plug Female55385.12.0001Female Plug/Male Pins

Wiring Looms

LK0050-005 parts
ItemDescriptionPart NumberQtyNotes
1Main Wire Loom - Truck42035-001
2Wire Loom41883-011Short H/B Switch Loom
3Wire Loom41883-021Short Spool M/Switch Loom
4Wire Loom41323-031To Lift/Tilt and Steer Motors
5Wire Loom42035-311Hillstart Push Button

Wiring Looms

LK0051-009 parts
ItemDescriptionPart NumberQtyNotes
1Heavy Cable No 241323-051Line Contactor - Fuse
2Heavy Cable No2041323-06 1 Steer & Lift/Tilt Motor Link
3Heavy Cable No2041323-07 1 Steer Motor - Main
4Heavy Cable P241323-081Lift/Tilt Motor - K4
5Heavy Cable P441323-091Steer Motor - K5
6Heavy Cable A142035-101See LK0053 Item 3
7Heavy Cable A242035-111See LK0053 Item 3
8Heavy Cable D142035-121See LK0053 Item 3
9Heavy Cable D242035-131See LK0053 Item 3

Wiring Looms

LK0052-005 parts
ItemDescriptionPart NumberQtyNotes
1Wire Loom (Traction Motor) 4N2u0m3b5-e1r4 1 See LK0053 Item 3
2Wire Loom (Keycode Switch)41883-171To Keyswitch and Horn
3Optional Wire Loom41323-181Keycode System
4Wire Loom41323-202Fan Lead
5Wire Loom41323-211Horn Push Button

Wiring Looms

LK0053-006 parts
ItemDescriptionPart NumberQtyNotes
1Wire Loom41323-221Horn
2Wire Loom41323-231Reverse Alarm
3Wire Loom Ass. from Zapi42035-241To Traction Motor
4Wire Loom41883-251Fwd/Rev Lever
5Wire Loom41323-261Battery Cable – Panel/Male
6Wire Loom41323-271Battery Cable – F/F